Equipment Health IndexDemo data: fictional plants, real part numbers

Rockwell Automation 2198-D006-ERS3

Plant PA · Line 1 · Komatsu OBS 150-2 line stopper

Health

4/100 · high confidenceReplace ASAP
Remaining life: 0.2–0.3 years
  • self-reported: capacitor life used 90%
  • self-reported: fan life used 94%
  • motor current pattern off its baseline (Mahalanobis 13.2, alarm at 3): bearing / alignment / load on the driven motor
Anomaly detectionseverity 0.97
vs. expected for load + ambient+0.2 °C
EWMA shift (days out of control)0
CUSUM drift (alarm at 5)0.0
Trend °C/month (t)0.1 (0.3)
vs. 7 identical parts (robust z)0.3
Motor current (Mahalanobis, alarm at 3)13.2
Based on: Motor current sensor · Self-reported diagnostics · Plant records (part install date) · Cabinet thermal camera (continuous) · 90-day temperature history (statistical anomaly detection) simulated sensor data
Life used since install (2017)
94%
Expected end of life: 2027 (middle of the typical life range)
active Kinetix 5700

Recommended action

Covered: a spare is on this plant's own shelf. Swap it in when needed and restock one by Jan 2027.

Order by: Covered by a spare on this plant's shelf
Fastest delivery: ~1 days + 14-day safety buffer before expected end of life

Financial view

Downtime exposure: $20,160–$194k / yr
96% chance of failing this year × 40–128 h down × line cost per hour

Where to get one (4 options)

SourceSellerConditionPriceDeliveryWarrantyTrust
Shelf, another plant
Recommended
Lima · qty 4
“KINETIX 5700 2198-D006-ERS3”
on the shelfalready owned7 days-100
RefurbisherRadwell (refurbished)
not authorized: counterfeit risk, test on arrival
refurbished$2,1993 days24 mo-
RefurbisherRadwell (Radwell packaging, quote)
not authorized: counterfeit risk, test on arrival
new surplus$3,856-24 mo-
RefurbisherRadwell (original packaging)
not authorized: counterfeit risk, test on arrival
new surplus$4,2853 days24 mo-

Recommended order: a spare already on a shelf, then the manufacturer or your usual authorized distributor (for discontinued parts, the official successor), then other sources. Sample listings are illustrative until real marketplace data is connected.

Evidence

label photo

PA-IMG0003 · rendered photo · quality: ok

Image recognition read: 2198-D006-ERS3
Read confidence 0.95 · overall 0.95 · reviewer not yet reviewed

Lifecycle source and alternatives

Kinetix 5700 dual-axis inverter 6A