Equipment Health IndexDemo data: fictional plants, real part numbers

Rockwell Automation 2094-BC01-MP5-S

Plant PA · Line 2 · Aida NC1-200 servo line stopper

Health

1/100 · high confidenceReplace ASAP
Remaining life: 0–0 years
  • runs at 76°C, +21°C vs. its 55°C design point: ages 4.3× faster
  • temperature shift: 20 day(s) above the EWMA control limit, now +18°C vs. expected for its load and ambient
  • slow warming: CUSUM 272 (alarm at 5)
  • warming +11.8°C/month beyond expected (t = 10.8)
Anomaly detectionseverity 1.00
vs. expected for load + ambient+18.1 °C
EWMA shift (days out of control)20
CUSUM drift (alarm at 5)271.9
Trend °C/month (t)11.8 (10.8)
Motor current (Mahalanobis, alarm at 3)0.2
Based on: Motor current sensor · Plant records (part install date) · Cabinet thermal camera (continuous) · 90-day temperature history (statistical anomaly detection) simulated sensor data
Life used since install (2008)
383%
Expected end of life: 2026 (middle of the typical life range)
discontinued Kinetix 6000

Recommended action

Reserve the spare at Fort Wayne now; it can be here in ~7 days. Plan migration to 2198-D006-ERS3.

Order by: Now: it's overdue
Fastest delivery: ~2 days + 14-day safety buffer before expected end of life

Financial view

Downtime exposure: $10,135–$62,370 / yr
99% chance of failing this year × 18–40 h down × line cost per hour
Money model says: use shelf spare
spare PB-S001 on the shelf at sister plant PB (transfer $300-600)
Part value (real listings): $4,859–$12,814

Where to get one (10 options)

SourceSellerConditionPriceDeliveryWarrantyTrust
Shelf, another plant
Recommended
Fort Wayne · qty 4
“SERVO DRV KIN6K IAM 460V 6KW”
on the shelfalready owned7 days-100
Marketplacebaltisales
not authorized: counterfeit risk, test on arrival
used$1,827-none-
Marketplacecr_supplyshop
not authorized: counterfeit risk, test on arrival
used$2,000-none-
RefurbisherDO Supply (refurbished)
not authorized: counterfeit risk, test on arrival
refurbished$4,3072 daysnone-
RefurbisherRadwell (refurbished)
not authorized: counterfeit risk, test on arrival
refurbished$6,5163 days24 mo-
RefurbisherDO Supply (DO Supply packaging)
not authorized: counterfeit risk, test on arrival
new surplus$8,9413 daysnone-
RefurbisherDO Supply (original packaging)
not authorized: counterfeit risk, test on arrival
new surplus$11,5504 daysnone-
RefurbisherRadwell (Radwell packaging)
not authorized: counterfeit risk, test on arrival
new surplus$12,4686 days24 mo-
RefurbisherRadwell (original packaging)
not authorized: counterfeit risk, test on arrival
new surplus$13,8536 days24 mo-
Marketplacecw.surplus
not authorized: counterfeit risk, test on arrival
for repair$112
+$15 ship
-none-

Recommended order: a spare already on a shelf, then the manufacturer or your usual authorized distributor (for discontinued parts, the official successor), then other sources. Sample listings are illustrative until real marketplace data is connected.

Evidence

label photo

PA-IMG0013 · rendered photo · quality: ok

Image recognition read: 2094-BC01-MP5-S
Read confidence 0.93 · overall 0.93 · reviewer not yet reviewed

Lifecycle source and alternatives

Kinetix 6000 integrated axis module 460V 6kW safe-off
Official successor: 2198-D006-ERS3
  • 2198-D006-ERS3 · successor · migration: new firmware/program conversion, wiring and mounting check