Equipment Health IndexDemo data: fictional plants, real part numbers

Rockwell Automation 25B-B8P0N104

Plant PA · Line 2 · Hytrol E24 accumulation

Health

79/100 · high confidenceReplace soon
Remaining life: 2.2–2.9 years
  • runs at 59°C, +4°C vs. its 55°C design point: ages 1.3× faster
  • self-reported: capacitor life used 78%
  • self-reported: fan life used 97%
Anomaly detectionseverity 0.00
vs. 4 identical parts (robust z)0.7
Based on: Self-reported diagnostics · Label date code (age floor) · Thermal snapshot (walkthrough) simulated sensor data
Life used since install (2016)
97%
Expected end of life: 2029 (middle of the typical life range)
active PowerFlex 525

Recommended action

Reserve the spare at Fort Wayne now; it can be here in ~7 days.

Order by: January 2029
Fastest delivery: ~7 days + 14-day safety buffer before expected end of life

Financial view

Not a line stopper: no downtime exposure counted.
Money model says: use shelf spare
spare PB-S004 on the shelf at sister plant PB (transfer $300-600)
Part value (real listings): $900–$920

Where to get one (6 options)

SourceSellerConditionPriceDeliveryWarrantyTrust
Shelf, another plant
Recommended
Fort Wayne · qty 3
“PF525 2HP”
on the shelfalready owned7 days-100
Shelf, another plantLima · qty 3
“POWERFLEX 525 AC DRIVE 240V ”
on the shelfalready owned7 days-100
Surplus dealerSurplus dealer F
not authorized: counterfeit risk, test on arrival
new surplus$620
+$80 ship
12 days3 mo76
sample listing
Authorized distributorAuthorized distributor Bnew$890
+$45 ship
129 days12 mo99
sample listing
ManufacturerManufacturer direct Bnew$930
+$45 ship
148 days12 mo98
sample listing
MarketplaceeBay seller (100.0% positive, 813 sales)
not authorized: counterfeit risk, test on arrival
for repair$9013 days0 mo40
sample listing

Recommended order: a spare already on a shelf, then the manufacturer or your usual authorized distributor (for discontinued parts, the official successor), then other sources. Sample listings are illustrative until real marketplace data is connected.

Evidence

A real variable-frequency drive (VFD)
A real variable-frequency drive (VFD) · real photo of this type of part (other brand) · Photo: C J Cowie, CC BY-SA 3.0, via Wikimedia Commons
The label photo image recognition read:
label photo

PA-IMG0021 · rendered photo · quality: ok

Image recognition read: 25B-B8P0N104 C
Read confidence 0.85 · overall 0.85 · reviewer not yet reviewed

Lifecycle source and alternatives

PowerFlex 525 AC drive 240V 1.5kW (2HP)