Equipment Health IndexDemo data: fictional plants, real part numbers

Rockwell Automation 2198-D006-ERS3

Plant PB · Line 1 · Minster P2-200 line stopper

Health

4/100 · high confidenceReplace ASAP
Remaining life: 0.2–0.3 years
  • runs at 63°C, +8°C vs. its 55°C design point: ages 1.7× faster
  • self-reported: capacitor life used 91%
  • temperature shift: 47 day(s) above the EWMA control limit, now +7°C vs. expected for its load and ambient
  • slow warming: CUSUM 181 (alarm at 5)
  • warming +3.8°C/month beyond expected (t = 22.0)
Anomaly detectionseverity 1.00
vs. expected for load + ambient+7.0 °C
EWMA shift (days out of control)47
CUSUM drift (alarm at 5)181.2
Trend °C/month (t)3.8 (22.0)
vs. 7 identical parts (robust z)1.4
Motor current (Mahalanobis, alarm at 3)0.1
Based on: Motor current sensor · Self-reported diagnostics · Label date code (age floor) · Cabinet thermal camera (continuous) · 90-day temperature history (statistical anomaly detection) simulated sensor data
Life used since install (2019)
91%
Expected end of life: 2027 (middle of the typical life range)
active Kinetix 5700

Recommended action

Reserve the spare at Toledo now; it can be here in ~7 days.

Order by: January 2027
Fastest delivery: ~3 days + 14-day safety buffer before expected end of life

Financial view

Downtime exposure: $16,800–$161k / yr
96% chance of failing this year × 40–128 h down × line cost per hour

Where to get one (5 options)

SourceSellerConditionPriceDeliveryWarrantyTrust
Shelf, another plant
Recommended
Toledo · qty 3
“KINETIX 5700 2198-D006-ERS3”
on the shelfalready owned7 days-100
Shelf, another plantLima · qty 4
“KINETIX 5700 2198-D006-ERS3”
on the shelfalready owned7 days-100
RefurbisherRadwell (refurbished)
not authorized: counterfeit risk, test on arrival
refurbished$2,1993 days24 mo-
RefurbisherRadwell (Radwell packaging, quote)
not authorized: counterfeit risk, test on arrival
new surplus$3,856-24 mo-
RefurbisherRadwell (original packaging)
not authorized: counterfeit risk, test on arrival
new surplus$4,2853 days24 mo-

Recommended order: a spare already on a shelf, then the manufacturer or your usual authorized distributor (for discontinued parts, the official successor), then other sources. Sample listings are illustrative until real marketplace data is connected.

Evidence

label photo

PB-IMG0040 · rendered photo · quality: ok

Image recognition read: 2198-D006-ERS3
Read confidence 0.93 · overall 0.93 · reviewer not yet reviewed

Lifecycle source and alternatives

Kinetix 5700 dual-axis inverter 6A