Equipment Health IndexDemo data: fictional plants, real part numbers

Rockwell Automation 25B-B8P0N104

Plant PB · Line 3 · Hytrol E24 accumulation line stopper

Health

89/100 · high confidenceWorking
Remaining life: 3.3–4.5 years
  • self-reported: capacitor life used 35%
Anomaly detectionseverity 0.00
vs. expected for load + ambient-0.3 °C
EWMA shift (days out of control)0
CUSUM drift (alarm at 5)0.0
Trend °C/month (t)-0.1 (-0.8)
vs. 4 identical parts (robust z)-0.8
Motor current (Mahalanobis, alarm at 3)0.2
Based on: Motor current sensor · Self-reported diagnostics · Plant records (machine install date) · Cabinet thermal camera (continuous) · 90-day temperature history (statistical anomaly detection) simulated sensor data
Life used since install (2021)
68%
Expected end of life: 2030 (middle of the typical life range)
active PowerFlex 525

Recommended action

No action needed.

Order by: February 2030
Fastest delivery: ~1 days + 14-day safety buffer before expected end of life

Financial view

Downtime exposure: $7,700–$57,750 / yr
11% chance of failing this year × 160–400 h down × line cost per hour

Where to get one (5 options)

SourceSellerConditionPriceDeliveryWarrantyTrust
Shelf, another plant
Recommended
Lima · qty 3
“POWERFLEX 525 AC DRIVE 240V ”
on the shelfalready owned7 days-100
Surplus dealerSurplus dealer F
not authorized: counterfeit risk, test on arrival
new surplus$620
+$80 ship
12 days3 mo76
sample listing
Authorized distributorAuthorized distributor Bnew$890
+$45 ship
129 days12 mo99
sample listing
ManufacturerManufacturer direct Bnew$930
+$45 ship
148 days12 mo98
sample listing
MarketplaceeBay seller (100.0% positive, 813 sales)
not authorized: counterfeit risk, test on arrival
for repair$9013 days0 mo40
sample listing

Recommended order: a spare already on a shelf, then the manufacturer or your usual authorized distributor (for discontinued parts, the official successor), then other sources. Sample listings are illustrative until real marketplace data is connected.

Evidence

A real variable-frequency drive (VFD)
A real variable-frequency drive (VFD) · real photo of this type of part (other brand) · Photo: C J Cowie, CC BY-SA 3.0, via Wikimedia Commons
The label photo image recognition read:
label photo

PB-IMG0058 · rendered photo · quality: ok

Image recognition read: 25B-B8P0N104 A
Read confidence 0.9 · overall 0.9 · reviewer not yet reviewed

Lifecycle source and alternatives

PowerFlex 525 AC drive 240V 1.5kW (2HP)