Equipment Health IndexDemo data: fictional plants, real part numbers

Rockwell Automation 1756-L83E

Plant PC · Line 1 · Okuma LB3000 EX line stopper

Health

95/100 · medium confidenceWorking
Remaining life: 5.4–10 years
Anomaly detectionseverity 0.00
vs. expected for load + ambient+0.5 °C
EWMA shift (days out of control)0
CUSUM drift (alarm at 5)0.0
Trend °C/month (t)0.4 (2.1)
vs. 12 identical parts (robust z)0.8
Based on: Label date code (age floor) · Cabinet thermal camera (continuous) · 90-day temperature history (statistical anomaly detection) simulated sensor data
Life used since install (2016)
61%
Expected end of life: 2032 (middle of the typical life range)
active ControlLogix 5580

Recommended action

No action needed.

Order by: March 2032
Fastest delivery: ~6 days + 14-day safety buffer before expected end of life

Financial view

Downtime exposure: $3,850–$28,000 / yr
5% chance of failing this year × 160–400 h down × line cost per hour

Where to get one (6 options)

SourceSellerConditionPriceDeliveryWarrantyTrust
Shelf, another plant
Recommended
Toledo · qty 3
“CONTROLLOGIX 5580 1756-L83E”
on the shelfalready owned7 days-100
Shelf, another plantFort Wayne · qty 5
“CONTROLLOGIX 5580 1756-L83E”
on the shelfalready owned7 days-100
MarketplaceeBay seller (98.6% positive, 1653 sales)
not authorized: counterfeit risk, test on arrival
used$4,990
+$45 ship
6 days0 mo52
sample listing
Surplus dealerSurplus dealer A
not authorized: counterfeit risk, test on arrival
used$6,3908 days3 mo77
sample listing
ManufacturerManufacturer direct Dnew$15,760142 days12 mo98
sample listing
Authorized distributorAuthorized distributor Fnew$16,320136 days12 mo96
sample listing

Recommended order: a spare already on a shelf, then the manufacturer or your usual authorized distributor (for discontinued parts, the official successor), then other sources. Sample listings are illustrative until real marketplace data is connected.

Evidence

Allen-Bradley rack PLC in a production control panel
Allen-Bradley rack PLC in a production control panel · real photo of the same manufacturer's PLCs · Photo: Elmschrat Coaching-Blog, CC BY-SA 3.0, via Wikimedia Commons
Allen-Bradley PLC rack inside a machine cabinet
Allen-Bradley PLC rack inside a machine cabinet · real photo of the same manufacturer's PLCs · Photo: Elmschrat, CC BY-SA 3.0, via Wikimedia Commons
Allen-Bradley ControlLogix CPU in a panel
Allen-Bradley ControlLogix CPU in a panel · real photo of this product family · Photo: Dailynetworks at English Wikipedia, Public domain, via Wikimedia Commons
The label photo image recognition read:
label photo

PC-IMG0064 · rendered photo · quality: ok

Image recognition read: 1756-L83E C
Read confidence 0.93 · overall 0.93 · reviewer not yet reviewed

Lifecycle source and alternatives

ControlLogix 5580 controller 10MB