Equipment Health IndexDemo data: fictional plants, real part numbers

Rockwell Automation 22B-D010N104

Plant PC · Line 2 · Lindberg batch furnace line stopper

Health

53/100 · medium confidenceReplace soon
Remaining life: 0.8–1.4 years
Anomaly detectionseverity 0.00
vs. expected for load + ambient+0.1 °C
EWMA shift (days out of control)0
CUSUM drift (alarm at 5)0.0
Trend °C/month (t)0.2 (0.9)
vs. 5 identical parts (robust z)-0.7
Motor current (Mahalanobis, alarm at 3)0.5
Based on: Motor current sensor · Label date code (age floor) · Cabinet thermal camera (continuous) · 90-day temperature history (statistical anomaly detection) simulated sensor data
Life used since install (2009)
163%
Expected end of life: 2027 (middle of the typical life range)
discontinued PowerFlex 40

Recommended action

Reserve the spare at Toledo now; it can be here in ~7 days. Plan migration to 25B-D010N104.

Order by: August 2027
Fastest delivery: ~2 days + 14-day safety buffer before expected end of life

Financial view

Downtime exposure: $4,071–$24,675 / yr
47% chance of failing this year × 18–40 h down × line cost per hour
Money model says: use shelf spare
spare PA-S001 on the shelf at sister plant PA (transfer $300-600)
Part value (real listings): $1,168–$3,637

Where to get one (12 options)

SourceSellerConditionPriceDeliveryWarrantyTrust
Shelf, another plant
Recommended
Toledo · qty 2
“DRIVE AB PF40 5HP 480V”
on the shelfalready owned7 days-100
Marketplacecade9299
not authorized: counterfeit risk, test on arrival
new surplus$225-none-
Marketplacepartschase
not authorized: counterfeit risk, test on arrival
new surplus$541-none-
Marketplaceceyfine
not authorized: counterfeit risk, test on arrival
new surplus$817-none-
RefurbisherDO Supply (refurbished)
not authorized: counterfeit risk, test on arrival
refurbished$1,0242 daysnone-
Marketplacemarcihardware
not authorized: counterfeit risk, test on arrival
new surplus$1,285-none-
Marketplacebaltisales
not authorized: counterfeit risk, test on arrival
new surplus$1,399-none-
RefurbisherRadwell (refurbished)
not authorized: counterfeit risk, test on arrival
refurbished$2,3103 days24 mo-
RefurbisherDO Supply (DO Supply packaging)
not authorized: counterfeit risk, test on arrival
new surplus$2,8572 daysnone-
RefurbisherRadwell (Radwell packaging)
not authorized: counterfeit risk, test on arrival
new surplus$3,5203 days24 mo-
RefurbisherDO Supply (original packaging)
not authorized: counterfeit risk, test on arrival
new surplus$3,9882 daysnone-
RefurbisherRadwell (original packaging)
not authorized: counterfeit risk, test on arrival
new surplus$5,5003 days24 mo-

Recommended order: a spare already on a shelf, then the manufacturer or your usual authorized distributor (for discontinued parts, the official successor), then other sources. Sample listings are illustrative until real marketplace data is connected.

Evidence

A real variable-frequency drive (VFD)
A real variable-frequency drive (VFD) · real photo of this type of part (other brand) · Photo: C J Cowie, CC BY-SA 3.0, via Wikimedia Commons
The label photo image recognition read:
label photo

PC-IMG0070 · rendered photo · quality: ok

Image recognition read: 22B-D010N104 E
Read confidence 0.93 · overall 0.93 · reviewer not yet reviewed

Lifecycle source and alternatives

PowerFlex 40 AC drive 480V 4kW (5HP)
Official successor: 25B-D010N104
  • 25B-D010N104 · successor · migration: new firmware/program conversion, wiring and mounting check