Equipment Health IndexDemo data: fictional plants, real part numbers

Rockwell Automation 22B-D010N104

Plant PC · Line 2 · Lindberg batch furnace line stopper

Health

88/100 · medium confidenceWorking
Remaining life: 2.7–5.1 years
Anomaly detectionseverity 0.00
vs. expected for load + ambient+0.2 °C
EWMA shift (days out of control)0
CUSUM drift (alarm at 5)0.0
Trend °C/month (t)0.0 (0.3)
vs. 5 identical parts (robust z)-0.2
Motor current (Mahalanobis, alarm at 3)0.8
Based on: Motor current sensor · Label date code (age floor) · Cabinet thermal camera (continuous) · 90-day temperature history (statistical anomaly detection) simulated sensor data
Life used since install (2017)
69%
Expected end of life: 2029 (middle of the typical life range)
discontinued PowerFlex 40

Recommended action

No action needed.

Order by: July 2029
Fastest delivery: ~2 days + 14-day safety buffer before expected end of life

Financial view

Downtime exposure: $2,310–$20,160 / yr
12% chance of failing this year × 40–128 h down × line cost per hour
Money model says: buy spare
line-stopping, discontinued, no shelf spare it can use; 10 trusted listing(s), buy one before it fails
Part value (real listings): $1,168–$3,637

Where to get one (12 options)

SourceSellerConditionPriceDeliveryWarrantyTrust
Shelf, another plant
Recommended
Toledo · qty 2
“DRIVE AB PF40 5HP 480V”
on the shelfalready owned7 days-100
Marketplacecade9299
not authorized: counterfeit risk, test on arrival
new surplus$225-none-
Marketplacepartschase
not authorized: counterfeit risk, test on arrival
new surplus$541-none-
Marketplaceceyfine
not authorized: counterfeit risk, test on arrival
new surplus$817-none-
RefurbisherDO Supply (refurbished)
not authorized: counterfeit risk, test on arrival
refurbished$1,0242 daysnone-
Marketplacemarcihardware
not authorized: counterfeit risk, test on arrival
new surplus$1,285-none-
Marketplacebaltisales
not authorized: counterfeit risk, test on arrival
new surplus$1,399-none-
RefurbisherRadwell (refurbished)
not authorized: counterfeit risk, test on arrival
refurbished$2,3103 days24 mo-
RefurbisherDO Supply (DO Supply packaging)
not authorized: counterfeit risk, test on arrival
new surplus$2,8572 daysnone-
RefurbisherRadwell (Radwell packaging)
not authorized: counterfeit risk, test on arrival
new surplus$3,5203 days24 mo-
RefurbisherDO Supply (original packaging)
not authorized: counterfeit risk, test on arrival
new surplus$3,9882 daysnone-
RefurbisherRadwell (original packaging)
not authorized: counterfeit risk, test on arrival
new surplus$5,5003 days24 mo-

Recommended order: a spare already on a shelf, then the manufacturer or your usual authorized distributor (for discontinued parts, the official successor), then other sources. Sample listings are illustrative until real marketplace data is connected.

Evidence

A real variable-frequency drive (VFD)
A real variable-frequency drive (VFD) · real photo of this type of part (other brand) · Photo: C J Cowie, CC BY-SA 3.0, via Wikimedia Commons
The label photo image recognition read:
label photo

PC-IMG0072 · rendered photo · quality: ok

Image recognition read: 22B-D010N104 D
Read confidence 0.93 · overall 0.93 · reviewer not yet reviewed

Lifecycle source and alternatives

PowerFlex 40 AC drive 480V 4kW (5HP)
Official successor: 25B-D010N104
  • 25B-D010N104 · successor · migration: new firmware/program conversion, wiring and mounting check