Equipment Health IndexDemo data: fictional plants, real part numbers

Rockwell Automation 25B-D010N104

Plant PC · Line 2 · Ingersoll Rand R37i

Health

79/100 · high confidenceReplace soon
Remaining life: 2.2–2.9 years
  • runs at 60°C, +4°C vs. its 55°C design point: ages 1.4× faster
  • self-reported: capacitor life used 57%
  • self-reported: fan life used 97%
Anomaly detectionseverity 0.00
vs. 4 identical parts (robust z)0.6
Based on: Self-reported diagnostics · Label date code (age floor) · Thermal snapshot (walkthrough) simulated sensor data
Life used since install (2018)
97%
Expected end of life: 2029 (middle of the typical life range)
active PowerFlex 525

Recommended action

Covered: a spare is on this plant's own shelf. Swap it in when needed and restock one by Jan 2029.

Order by: Covered by a spare on this plant's shelf
Fastest delivery: ~1 days + 14-day safety buffer before expected end of life

Financial view

Not a line stopper: no downtime exposure counted.
Money model says: use shelf spare
spare PC-S007 on the shelf at this plant
Part value (real listings): $1,355–$2,201

Where to get one (4 options)

SourceSellerConditionPriceDeliveryWarrantyTrust
Shelf, another plant
Recommended
Toledo · qty 3
“POWERFLEX 525 25B-D010N104”
on the shelfalready owned7 days-100
RefurbisherRadwell (refurbished)
not authorized: counterfeit risk, test on arrival
refurbished$1,3553 days24 mo-
RefurbisherRadwell (Radwell packaging, quote)
not authorized: counterfeit risk, test on arrival
new surplus$1,976-24 mo-
RefurbisherRadwell (original packaging)
not authorized: counterfeit risk, test on arrival
new surplus$2,2766 days24 mo-

Recommended order: a spare already on a shelf, then the manufacturer or your usual authorized distributor (for discontinued parts, the official successor), then other sources. Sample listings are illustrative until real marketplace data is connected.

Evidence

A real variable-frequency drive (VFD)
A real variable-frequency drive (VFD) · real photo of this type of part (other brand) · Photo: C J Cowie, CC BY-SA 3.0, via Wikimedia Commons
The label photo image recognition read:
label photo

PC-IMG0078 · rendered photo · quality: ok

Image recognition read: 25B-D010N104 B
Read confidence 0.93 · overall 0.93 · reviewer not yet reviewed

Lifecycle source and alternatives

PowerFlex 525 AC drive 480V 4kW (5HP)