Equipment Health IndexDemo data: fictional plants, real part numbers

ABB ACS580-01-012A-4

Plant PD · Line 1 · Dorner 3200 series line stopper

Health

85/100 · high confidenceReplace soon
Remaining life: 2.7–3.7 years
  • self-reported: capacitor life used 50%
  • self-reported: fan life used 81%
Anomaly detectionseverity 0.00
vs. expected for load + ambient+0.2 °C
EWMA shift (days out of control)1
CUSUM drift (alarm at 5)0.0
Trend °C/month (t)0.2 (1.1)
vs. 6 identical parts (robust z)0.1
Motor current (Mahalanobis, alarm at 3)0.4
Based on: Motor current sensor · Self-reported diagnostics · Label date code (age floor) · Cabinet thermal camera (continuous) · 90-day temperature history (statistical anomaly detection) simulated sensor data
Life used since install (2020)
81%
Expected end of life: 2029 (middle of the typical life range)
active ACS580

Recommended action

Covered: a spare is on this plant's own shelf. Swap it in when needed and restock one by Jul 2029.

Order by: Covered by a spare on this plant's shelf
Fastest delivery: ~1 days + 14-day safety buffer before expected end of life

Financial view

Downtime exposure: $10,500–$78,750 / yr
15% chance of failing this year × 160–400 h down × line cost per hour

Where to get one (5 options)

SourceSellerConditionPriceDeliveryWarrantyTrust
Shelf, another plant
Recommended
Oshkosh · qty 6
“ACS580 ACS580-01-012A-4”
on the shelfalready owned7 days-100
MarketplaceeBay seller (99.7% positive, 2526 sales)
not authorized: counterfeit risk, test on arrival
used$660
+$25 ship
6 days0 mo49
sample listing
Surplus dealerSurplus dealer C
not authorized: counterfeit risk, test on arrival
used$850
+$45 ship
10 days3 mo65
sample listing
ManufacturerManufacturer direct Dnew$1,820
+$25 ship
104 days12 mo99
sample listing
Authorized distributorAuthorized distributor Bnew$2,030
+$25 ship
72 days12 mo97
sample listing

Recommended order: a spare already on a shelf, then the manufacturer or your usual authorized distributor (for discontinued parts, the official successor), then other sources. Sample listings are illustrative until real marketplace data is connected.

Evidence

A real variable-frequency drive (VFD)
A real variable-frequency drive (VFD) · real photo of this type of part (other brand) · Photo: C J Cowie, CC BY-SA 3.0, via Wikimedia Commons
The label photo image recognition read:
label photo

PD-IMG0083 · rendered photo · quality: ok

Image recognition read: ACS580-01-012A-4 C
Read confidence 0.93 · overall 0.93 · reviewer not yet reviewed

Lifecycle source and alternatives

ACS580 general purpose drive 400V 5.5kW