ABB ACS580-01-012A-4
Plant PD · Line 2 · Douglas Machines Axiom case packer line stopper
Health
79/100 · high confidenceReplace soon
Remaining life: 2.2–2.9 years
- runs at 60°C, +5°C vs. its 55°C design point: ages 1.4× faster
- self-reported: capacitor life used 63%
- self-reported: fan life used 97%
Anomaly detectionseverity 0.00
| vs. expected for load + ambient | -0.1 °C |
| EWMA shift (days out of control) | 0 |
| CUSUM drift (alarm at 5) | 0.0 |
| Trend °C/month (t) | 0.1 (0.5) |
| vs. 6 identical parts (robust z) | 1.1 |
| Motor current (Mahalanobis, alarm at 3) | 0.8 |
Based on: Motor current sensor · Self-reported diagnostics · Label date code (age floor) · Cabinet thermal camera (continuous) · 90-day temperature history (statistical anomaly detection) simulated sensor data
Life used since install (2018)
97%
Expected end of life: 2029 (middle of the typical life range)
active ACS580
Recommended action
Covered: a spare is on this plant's own shelf. Swap it in when needed and restock one by Jan 2029.
Order by: Covered by a spare on this plant's shelf
Fastest delivery: ~1 days + 14-day safety buffer before expected end of life
Financial view
Downtime exposure: $184–$2,058 / yr
21% chance of failing this year × 2–8 h down × line cost per hour
Money model says: use shelf spare
spare PD-S003 on the shelf at this plant
Part value (real listings): $1,873–$1,978
Where to get one (5 options)
| Source | Seller | Condition | Price | Delivery | Warranty | Trust |
|---|---|---|---|---|---|---|
| Shelf, another plant Recommended | Oshkosh · qty 6 “ACS580 ACS580-01-012A-4” | on the shelf | already owned | 7 days | - | 100 |
| Marketplace | eBay seller (99.7% positive, 2526 sales) not authorized: counterfeit risk, test on arrival | used | $660 +$25 ship | 6 days | 0 mo | 49 sample listing |
| Surplus dealer | Surplus dealer C not authorized: counterfeit risk, test on arrival | used | $850 +$45 ship | 10 days | 3 mo | 65 sample listing |
| Manufacturer | Manufacturer direct D | new | $1,820 +$25 ship | 104 days | 12 mo | 99 sample listing |
| Authorized distributor | Authorized distributor B | new | $2,030 +$25 ship | 72 days | 12 mo | 97 sample listing |
Recommended order: a spare already on a shelf, then the manufacturer or your usual authorized distributor (for discontinued parts, the official successor), then other sources. Sample listings are illustrative until real marketplace data is connected.
Evidence
The label photo image recognition read:
PD-IMG0091 · rendered photo · quality: ok
Image recognition read: ACS580-01-012A-4 D
Read confidence 0.93 · overall 0.93 · reviewer not yet reviewed
Lifecycle source and alternatives
ACS580 general purpose drive 400V 5.5kW
Source (official): https://library.e.abb.com/public/d08763f02cc4431c99831bac67288875/Sale…