Equipment Health IndexDemo data: fictional plants, real part numbers

Rockwell Automation 1785-L40B

Plant PE · Line 1 · Haas ST-30 line stopper

Health

62/100 · medium confidenceReplace soon
Remaining life: 1–1.9 years
  • runs at 54°C, +9°C vs. its 45°C design point: ages 1.9× faster
Anomaly detectionseverity 0.00
vs. expected for load + ambient-0.9 °C
EWMA shift (days out of control)0
CUSUM drift (alarm at 5)0.0
Trend °C/month (t)-0.4 (-1.9)
Based on: Label date code (age floor) · Cabinet thermal camera (continuous) · 90-day temperature history (statistical anomaly detection) simulated sensor data
Life used since install (1998)
203%
Expected end of life: 2027 (middle of the typical life range)
discontinued PLC-5

Recommended action

Discontinued, no successor sold new: buy the best trusted spare by Oct 2027 (refurbished, ~$4,600, ~2 days).

Order by: October 2027
Fastest delivery: ~2 days + 14-day safety buffer before expected end of life

Financial view

Downtime exposure: $5,586–$70,224 / yr
38% chance of failing this year × 48–192 h down × line cost per hour
Money model says: buy spare
line-stopping, discontinued, no shelf spare it can use; 2 trusted listing(s), buy one before it fails
Part value (real listings): $4,600–$6,010

Where to get one (5 options)

SourceSellerConditionPriceDeliveryWarrantyTrust
Refurbisher
Recommended
Industrial refurbisher B
not authorized: counterfeit risk, test on arrival
refurbished$4,600
+$80 ship
2 days24 mo87
sample listing
Surplus dealerSurplus dealer D
not authorized: counterfeit risk, test on arrival
new surplus$5,720
+$45 ship
4 days3 mo71
sample listing
RefurbisherIndustrial refurbisher C
not authorized: counterfeit risk, test on arrival
new surplus$6,010
+$45 ship
7 days24 mo82
sample listing
MarketplaceeBay seller (100.0% positive, 679 sales)
not authorized: counterfeit risk, test on arrival
for repair$890
+$80 ship
5 days0 mo60
sample listing
MarketplaceeBay seller (97.0% positive, 231 sales)
not authorized: counterfeit risk, test on arrival
for repair$990
+$25 ship
13 days0 mo41
sample listing

Recommended order: a spare already on a shelf, then the manufacturer or your usual authorized distributor (for discontinued parts, the official successor), then other sources. Sample listings are illustrative until real marketplace data is connected.

Evidence

Allen-Bradley micro, mini and rack PLCs
Allen-Bradley micro, mini and rack PLCs · real photo of the same manufacturer's PLCs · Photo: Wikimedia Commons contributor (see source), CC BY-SA 3.0, via Wikimedia Commons
The label photo image recognition read:
label photo

PE-IMG0121 · rendered photo · quality: blurry

Image recognition read: 1785-L40B SER C
Read confidence 0.9 · overall 0.9 · reviewer not yet reviewed

Lifecycle source and alternatives

PLC-5/40 processor
Official successor: 1756-L81E
  • 1756-L81E · successor · migration: new firmware/program conversion, wiring and mounting check