ABB ACS550-U1-012A-4
Plant PF · Line 1 · Douglas Machines Axiom case packer line stopper
Health
43/100 · medium confidenceReplace soon
Remaining life: 0.6–1.1 years
Anomaly detectionseverity 0.00
| vs. expected for load + ambient | -0.3 °C |
| EWMA shift (days out of control) | 0 |
| CUSUM drift (alarm at 5) | 0.0 |
| Trend °C/month (t) | -0.3 (-1.9) |
| Motor current (Mahalanobis, alarm at 3) | 0.6 |
Based on: Motor current sensor · Label date code (age floor) · Cabinet thermal camera (continuous) · 90-day temperature history (statistical anomaly detection) simulated sensor data
Life used since install (2004)
188%
Expected end of life: 2027 (middle of the typical life range)
discontinued ACS550
Recommended action
Covered: a spare is on this plant's own shelf. Swap it in when needed and restock one by Jun 2027. Plan migration to ACS580-01-012A-4.
Order by: Covered by a spare on this plant's shelf
Fastest delivery: ~1 days + 14-day safety buffer before expected end of life
Financial view
Downtime exposure: $399–$4,788 / yr
57% chance of failing this year × 2–8 h down × line cost per hour
Money model says: use shelf spare
spare PF-S003 on the shelf at this plant
Part value (real listings): $1,363–$1,488
Where to get one (7 options)
| Source | Seller | Condition | Price | Delivery | Warranty | Trust |
|---|---|---|---|---|---|---|
| Successor, from manufacturer Recommended ACS580-01-012A-4: needs migration | Manufacturer direct D | new | $1,820 +$25 ship | 104 days | 12 mo | 99 sample listing |
| Marketplace | eBay seller (100.0% positive, 1805 sales) not authorized: counterfeit risk, test on arrival | used | $930 +$80 ship | 4 days | 0 mo | 44 sample listing |
| Marketplace | eBay seller (99.6% positive, 817 sales) not authorized: counterfeit risk, test on arrival | used | $1,110 +$25 ship | 7 days | 0 mo | 62 sample listing |
| Surplus dealer | Surplus dealer E not authorized: counterfeit risk, test on arrival | used | $1,160 +$80 ship | 11 days | 3 mo | 72 sample listing |
| Refurbisher | Industrial refurbisher B not authorized: counterfeit risk, test on arrival | refurbished | $1,300 +$80 ship | 5 days | 24 mo | 85 sample listing |
| Refurbisher | Industrial refurbisher F not authorized: counterfeit risk, test on arrival | refurbished | $1,550 +$25 ship | 3 days | 24 mo | 83 sample listing |
| Successor, from manufacturer ACS580-01-012A-4: needs migration | Authorized distributor B | new | $2,030 +$25 ship | 72 days | 12 mo | 97 sample listing |
Recommended order: a spare already on a shelf, then the manufacturer or your usual authorized distributor (for discontinued parts, the official successor), then other sources. Sample listings are illustrative until real marketplace data is connected.
Evidence

The label photo image recognition read:

PF-IMG0102 · rendered photo · quality: ok
Image recognition read: ACS550-U1-012A-4
Read confidence 0.93 · overall 0.93 · reviewer not yet reviewed
Lifecycle source and alternatives
ACS550 general purpose drive 480V 7.5HP
Official successor: ACS580-01-012A-4
Source (official): https://library.e.abb.com/public/d08763f02cc4431c99831bac67288875/Sale…
- ACS580-01-012A-4 · successor · migration: new firmware/program conversion, wiring and mounting check