Equipment Health IndexDemo data: fictional plants, real part numbers

ABB ACS550-U1-012A-4

Plant PF · Line 1 · Douglas Machines Axiom case packer line stopper

Health

43/100 · medium confidenceReplace soon
Remaining life: 0.6–1.1 years
Anomaly detectionseverity 0.00
vs. expected for load + ambient-0.3 °C
EWMA shift (days out of control)0
CUSUM drift (alarm at 5)0.0
Trend °C/month (t)-0.3 (-1.9)
Motor current (Mahalanobis, alarm at 3)0.6
Based on: Motor current sensor · Label date code (age floor) · Cabinet thermal camera (continuous) · 90-day temperature history (statistical anomaly detection) simulated sensor data
Life used since install (2004)
188%
Expected end of life: 2027 (middle of the typical life range)
discontinued ACS550

Recommended action

Covered: a spare is on this plant's own shelf. Swap it in when needed and restock one by Jun 2027. Plan migration to ACS580-01-012A-4.

Order by: Covered by a spare on this plant's shelf
Fastest delivery: ~1 days + 14-day safety buffer before expected end of life

Financial view

Downtime exposure: $399–$4,788 / yr
57% chance of failing this year × 2–8 h down × line cost per hour
Money model says: use shelf spare
spare PF-S003 on the shelf at this plant
Part value (real listings): $1,363–$1,488

Where to get one (7 options)

SourceSellerConditionPriceDeliveryWarrantyTrust
Successor, from manufacturer
Recommended
ACS580-01-012A-4: needs migration
Manufacturer direct Dnew$1,820
+$25 ship
104 days12 mo99
sample listing
MarketplaceeBay seller (100.0% positive, 1805 sales)
not authorized: counterfeit risk, test on arrival
used$930
+$80 ship
4 days0 mo44
sample listing
MarketplaceeBay seller (99.6% positive, 817 sales)
not authorized: counterfeit risk, test on arrival
used$1,110
+$25 ship
7 days0 mo62
sample listing
Surplus dealerSurplus dealer E
not authorized: counterfeit risk, test on arrival
used$1,160
+$80 ship
11 days3 mo72
sample listing
RefurbisherIndustrial refurbisher B
not authorized: counterfeit risk, test on arrival
refurbished$1,300
+$80 ship
5 days24 mo85
sample listing
RefurbisherIndustrial refurbisher F
not authorized: counterfeit risk, test on arrival
refurbished$1,550
+$25 ship
3 days24 mo83
sample listing
Successor, from manufacturer
ACS580-01-012A-4: needs migration
Authorized distributor Bnew$2,030
+$25 ship
72 days12 mo97
sample listing

Recommended order: a spare already on a shelf, then the manufacturer or your usual authorized distributor (for discontinued parts, the official successor), then other sources. Sample listings are illustrative until real marketplace data is connected.

Evidence

A real variable-frequency drive (VFD)
A real variable-frequency drive (VFD) · real photo of this type of part (other brand) · Photo: C J Cowie, CC BY-SA 3.0, via Wikimedia Commons
The label photo image recognition read:
label photo

PF-IMG0102 · rendered photo · quality: ok

Image recognition read: ACS550-U1-012A-4
Read confidence 0.93 · overall 0.93 · reviewer not yet reviewed

Lifecycle source and alternatives

ACS550 general purpose drive 480V 7.5HP
Official successor: ACS580-01-012A-4
  • ACS580-01-012A-4 · successor · migration: new firmware/program conversion, wiring and mounting check