Equipment Health IndexDemo data: fictional plants, real part numbers

ABB ACS580-01-012A-4

Plant PF · Line 2 · Hytrol E24 accumulation line stopper

Health

88/100 · high confidenceWorking
Remaining life: 3.2–4.4 years
  • self-reported: capacitor life used 56%
  • self-reported: fan life used 70%
Anomaly detectionseverity 0.00
vs. expected for load + ambient+0.2 °C
EWMA shift (days out of control)0
CUSUM drift (alarm at 5)0.5
Trend °C/month (t)0.1 (0.5)
vs. 6 identical parts (robust z)-1.0
Motor current (Mahalanobis, alarm at 3)0.7
Based on: Motor current sensor · Self-reported diagnostics · Plant records (machine install date) · Cabinet thermal camera (continuous) · 90-day temperature history (statistical anomaly detection) simulated sensor data
Life used since install (2019)
70%
Expected end of life: 2030 (middle of the typical life range)
active ACS580

Recommended action

No action needed.

Order by: January 2030
Fastest delivery: ~1 days + 14-day safety buffer before expected end of life

Financial view

Downtime exposure: $6,720–$46,200 / yr
12% chance of failing this year × 160–400 h down × line cost per hour

Where to get one (5 options)

SourceSellerConditionPriceDeliveryWarrantyTrust
Shelf, another plant
Recommended
Waukesha · qty 4
“ACS580 ACS580-01-012A-4”
on the shelfalready owned7 days-100
MarketplaceeBay seller (99.7% positive, 2526 sales)
not authorized: counterfeit risk, test on arrival
used$660
+$25 ship
6 days0 mo49
sample listing
Surplus dealerSurplus dealer C
not authorized: counterfeit risk, test on arrival
used$850
+$45 ship
10 days3 mo65
sample listing
ManufacturerManufacturer direct Dnew$1,820
+$25 ship
104 days12 mo99
sample listing
Authorized distributorAuthorized distributor Bnew$2,030
+$25 ship
72 days12 mo97
sample listing

Recommended order: a spare already on a shelf, then the manufacturer or your usual authorized distributor (for discontinued parts, the official successor), then other sources. Sample listings are illustrative until real marketplace data is connected.

Evidence

A real variable-frequency drive (VFD)
A real variable-frequency drive (VFD) · real photo of this type of part (other brand) · Photo: C J Cowie, CC BY-SA 3.0, via Wikimedia Commons
The label photo image recognition read:
label photo

PF-IMG0115 · rendered photo · quality: ok

Image recognition read: ACS580-01-012A-4 B
Read confidence 0.93 · overall 0.93 · reviewer not yet reviewed

Lifecycle source and alternatives

ACS580 general purpose drive 400V 5.5kW